B.E. Mechanical Engineering:Metal Forming

First Year: Semester I

Mathematics I
Engineering graphics
Computer Programming
Physics
Solid Mechanics
Communication Skills


First Year: Semester-II

Mathematics II
Manufacturing Process
Chemistry
Electrical and Electronic Science
Thermodynamics
Organizational Behavior


Second Year- Semester - I


Numerical and Statistical Methods
Fluid Mechanics
Material Science and Engineering
Kinematics of Machines
Machine Drawing
Mechanics of Deformable Bodies
Environmental Studies


Second Year- Semester – II

Optimization Techniques
Measurement Science and Techniques
Power Generation and Economics
Machine Design – I
Dynamics of Machines
Computer Aided Design
Human Values, Ethics and IPR
Measurement and Metrology Lab


Third Year- Semester – I

Manufacturing Technology
Applied Thermodynamics
Industrial Metallurgy and Materials
Machine Design – II
Industrial Engineering
Total Quality Management
Summer Training(6 Weeks during summer vacations after 2nd year)


Third Year- Semester – II

Project Semester
Project
Industrial Training (6 Weeks )


Fourth Year- Semester – I

Machining Science
Heat and Mass Transfer
Automobile Engineering
Computer Aided Manufacturing
Production Planning and Control
Mechanical Vibrations and Condition Monitoring


Fourth Year- Semester – II

Engineering Economics
Turbomachines
Refrigeration and Air Conditioning
Mechatronics


Metal Forming

Classification of Metal Forming Processes: Elementary theory of plasticity, stress / strain / strain-rate characteristics of materials, yield criteria of metals, formability. Mechanics of Forming Process: Rolling, process parameters, pressure distribution and roll separating force, rolling pressure, driving torque and power requirements.

Forging: Determination of forces in strip forging and disc forging, defects in forged components.

Drawing: Drawing stresses, limiting draw ratio, factors affecting drawability determination of force and power in wire drawing, determination of maximum allowable reduction, deep drawing force analysis, defects in drawn components Bending: Bendability, determination of work load and spring back.

Extrusion: Process, parameters, determination of work load from stress analysis and energy considerations, power loss, hydrostatic extrusion, pressure required to extrude, variables affecting the process

Punching & Blanking: Two-dimensional deformation model and fracture analysis, determination of working force.

High Energy Rate Forming: Classification, comparison of conventional and high speed forming, Introduction to High Energy Rate Forming Processes (HERF).