Industrial Automation (Instrumentation) Expert

Module 1 Basic Instrumentation Background and Evolution of Process Control/ Automation

Basic Concepts of Instrumentation & Process Control Control system hierarchical structure Analog & Discrete Control Current Scenario - PLC, SCADA & DCS based automation Control Loop Components­ Sensors and Transducers for Process Variables (Temperature; Pressure; Flow; Level, etc.) Controllers, E/P Converter, FCE SMART Instrumentation Transmitters, HART, FB.

Module 2 PLC Engineering (includes hands on practice)

o PLC Block Diagram, Components, Architectures and Scan Cycle

o Introduction to PLC Programming software and its features PLC hardware configuration and addressing

o PLC Application Development­7­steps PLC basic instructions - Basic & Advanced

o PLC Engineering & Troubleshooting o Concept of PID control in PLC

Module 3 : SCADA Engineering (includes hands on practice)

o Introduction to SCADA o SCADA Features

o SCADA Configuration & Development of front end graphics PLC and SCADA interface

o Alarms & Trends (Real­time & Historical) Security & Access Control o Datalogging & Report Generation

Module 4 : Pneumatics & Hydraulics (includes Circuit Development)

o Introduction to Pneumatics & Hydraulics

o Pneumatic & Hydraulic Components o Introduction to Pneumatic and Hydraulic Circuits

o Maintenance and Troubleshooting of Pneumatic & Hydraulic Circuits

Module 5 : Industrial Communication (includes hands on practice)

o Introduction to industrial communication

o ISO OSI 7 Layer communication structure

o Serial Communication fundamentals

o Introduction to communication interfaces

o Fundamentals of Hyper Terminal Utility

o Fundamentals of RS232, RS422 & RS485 communication

o Concepts of communication protocols Modbus Protocol & Modbus Simulators o Introduction to TCP/IP, HTTP, Telnet

o Fundamentals of Ethernet communications

o Modbus TCP/IP protocol Fundamentals of wireless communication

o Instrumentation Protocols: HART Field buses

Module 6 : Drives (includes demonstration (includes hands on practice)

o Introduction to AC Drives and Motors

o Types of Drives and Motors, Principle of Working, Comparison & Specifications

o Different Applications of AC Drives in various Industries

o Selection Criteria for Drives

o Study of different Operational methods for Drives

o Speed and Torque Characteristics

o Configuration of Motor and Drive Parameters

Module 7 : Human Machine Interface o Introduction to HMI

o HMI Features o HMI Configuration & Development of front end graphics

o PLC and HMI interface

Module 8 : Project Engineering and Management

o Project Engineering and Management o Concepts of :URS, FDS, HDS AND SDS

o Project Review & Reports

o Project Documentation